Control systems designed, programmed, built and commissioned by one team.

01 · PLC & HMI programming

Code that outlives its author.

Structure decides whether a program can be changed quickly and safely in five years' time. Clever code only its author understands is a liability.

• Consistent naming, and sequences that match how the machine actually runs
• Comments that explain why, not what
• Changes to running plant: read the logic first, know what can change online, and always have a way back
• HMIs built around the task, with alarms that say what's wrong and what to do
• CODESYS, Rockwell Automation and Siemens TIA Portal, plus CANopen and ifm devices

02 · Control system design

From process to I/O.

The expensive mistakes are the early ones: the wrong architecture, an undersized network, safety added late. Decisions made in a week set running costs for a decade.

• Architecture first: what's controlled, measured, interlocked, and must keep running on partial failure
• Safety designed in from the start, with safe states for loss of power, air and signal
• Networks segmented and secured from day one, not retrofitted
• Hazardous-area experience to IECEx and ATEX requirements
• Drawings, I/O schedules and functional descriptions as part of the deliverable

03 · 3D design & panel build

Panels you can see before they're built.

Panel jobs usually start with a description and end with a surprise. Ours start with a true-scale drawing and a 3D render, made with our own 3D design software. We produce 3D designs and drawings for other builders too.

• Layout, BOM, wiring schedule and render, all before anything is cut
• 3D designs, drawings and models supplied for your workshop, approvals or tenders
• Serviceability settled at layout: terminal access, drive heat clearance and door clashes
• Documentation from the same model, so the drawings match the built panel
• Design-only packages for your own workshop to build from
• Modifications to existing panels where that beats replacing them

04 · Commissioning

Proving it works under real conditions.

Bench success isn't site success. Commissioning is where the difference shows up, and it's the phase most likely to be squeezed when a project runs late. We don't squeeze it.

• Every sequence, interlock, alarm and safely inducible failure tested
• Methodical fault-finding on plant that won't behave, including intermittent faults
• Shutdown windows, night work and staged cutover planned in from the start
• Handover that walks operators and maintainers through it properly
• Systems commissioned whoever designed them

05 · Modern HMIs

Operator screens from this decade.

Every system we deliver comes with a modern HMI that's fast, clear and secure by default, and honest about whether a value is live. It runs on rugged machine displays or PCs, over the PLC you already have.

• Every value marked Good, Stale or Bad, so a frozen number never passes as live
• Screen changes pushed to the running display in about a second
• Signed updates that roll back automatically if they fail
• Alarm handling built following ISA-18.2 / IEC 62682
• Try one live in your browser